Typical标准TYF系列拉布机操作说明书.pdf

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1、TYFTYF?SPREADING MACHINE?OPERATING MANUAL?卷支布料：置放如上图。拉布时之必备按键：或-折码布料：置放如上图。拉布时之必备按键。2单拉挂上切刀组，插上接头，拉布机自动进入单拉模式，不必再做其他设定-双拉缷下切刀组，装上突杆，拉布机自动进入双拉模式。双拉：需要用两端折布器，尾端折布器要往前推，用插稍固定在前方点。（尾端折布器 单拉时不用，要往后拉到底，固定在后方点。）3SW1SW1启动电源按钮：启动电源。SW2SW2关闭电源按钮：断电关机。另机器静止经过 5 分钟会自动断电关机。SW3SW3手动升降：往上扳-上升；往下扳-下降。SW4SW4停止按钮：停止按

2、钮。另裁床两边设有停止纲索，押动钢索功能同停止按钮。（停止钢索为最常用之停止装置）SW5送布滚轮：手动逆转按钮。SW6SW6送布滚轮：手动正转按钮。送布滚轮在拉布中随着机器移动而转动。静止中需要转动送布滚轮时，用这两颗钮。SW8SW8紧急停止按钮：紧急停止用安全开关，押下后切断动力电源，机器滑动停止。一经押下自动卡住，需转动红色钮顺时针 30 度使其复原。平常要停止机器时请用 SW4。（此乃备用之急停开关，正常操作时切勿使用。）4-押一下，如右图出现数字键盘，键入所要数字后按 ENT拉布长度：单位:cm1M=100cmlinch=2.54cm单一模式拉布：层数到达预设值时停机。连贯模式拉布：所

3、有层数到达所有预设值时停机。-教导模式：设拉布长度：在不知道确实的拉布长度时，将机器移到所要位置后，如图，押住模式格1 秒钟，现在位置值会被设入模式 的拉布长度内。模式 和模式 可依此方法设入拉布长度。5-卷支布料放置布斗内，由或控制出布方向。匹布料用不到布斗，押一下方向键把 ON 消去，使布斗不运转。-送布键 送布状态，当机器移动时送布滚轮跟着转动把布料往下送出。不送布，机器虽有移动，布料不被送出。押一下押一下-按此键，拉布机进入自动拉布状态。自 动当布料准备就绪后，确认方向正确，按此键进行拉布作业。6-裁剪按钮于机器停止时，押一下可进行一次裁断动作。裁刀头如因紧急停止未停于定位时，押一下可

4、让裁刀头回到定位。按此裁断按钮作手动裁断时，层数值不变。-回收寸动布斗滚轮手动键押住时，布料低速卷回。押住时，布料低速卷出。-7研磨键ON押一下刀片转动，再轻押磨石进行磨刀。ON押一下刀片停止转动。可磨掉积尘）。-单拉前端压布时提前减速单拉前端无压布时不提前减速-煞车解放键押一下解放煞车，用手可轻推移动机器。押一下煞车锁住，要用大力才能推动机器。-81.指示方向 灯2.变换箭头 键3.主机寸动 键1.指示方向灯：闪烁的一方代表机器要移动的方向，押 RUN时机器往该方向移动。2.变换箭头键：押一下无闪烁键，可改变指示方向。3.主机寸动键：押住按键 0.3 秒后机器以寸动速度移动，欲短距离移动机器

5、时使用之。-1.按住层数-格 0.5 秒，可让所有层数格归。2.按住数字格 0.5 秒，可让该数字格归。未使用模式的默认格请键入。-9单一模式拉布请使用 模式操作。拉布模式：拉布长度过有长短码时，可预设第2-3 种长度和层数。开启连贯拉布功能，机器依模式 1 2 3 顺序走完设有预设值的所有模式后停机。-左端点停止键当你有需要在下一张布拉完时即停止作业，押一下机器会在拉完该张布后于左端点停止。-自动上升量设定值自动上升量因应布料之厚度，设定自动上升量使上升高度与布料堆叠之高度趋于一致。自动上升于自动拉布中切断完了时，自动上升一次。10-裁断按钮：按此裁断按钮作手动裁断时会让层数值加因应布料性质

6、与宽度，设定裁断速度与裁断长度使成良好配合。-闪烁闪烁挂引切刀组不自动切断之双向拉布模式 和 圆筒布使用双滚轮装置之拉布模式异常 译码器异常译码器信号中断出现此画面表示译码器信号中断。回到主操作画面异常译码器信号中断11可继续操作如能正常运作，请放心继续使用。如持续出现此画面应检修译码器。可能译码器故障或线路脱落译码器 零件编号：P/043043912当近接开关左行通过感应点时，现在位置归。此为机器计算位置的基准点。每一次近接开关左行通过感应点时，都会把现在位置归。当一部机器使用二条以上裁床时，由床移至床后，第一个必要动作是：接上电源-送电-押一下（放开煞车），轻推机器由右向左（由前向后），使

7、近接开关通过感应点。机器才能确定自己的基准位置。机器行进中突然断电，机器会在无力状态下滑行停止。因此，基准位置会跑掉而不在原来的位置，碰到这种状况，再送电后，必须以寸动方式让机器回到原位，重新执行一次-近接开关，由右向左通过归零点，让机器重新确定自己基准位置。13配电盘（零件号码：50434）F1-圆刀马达 电路保护器F2-DC24V电路保护器F3-对边马达 电路保护器电路保护器于过电流时会跳脱，押回后再试用，如不再跳脱，则可安心继续操作。如一再跳脱，有可能短路，或电路保护器本身故障。14简易故障排除状况原因对策裁断刀片不转动1.电路保护 F1 跳脱2.继电器 CR 接点烧毁3.马达碳刷或转子

8、磨损1.押回再试，正常则继续使用。如一再跳脱，有可能短路，或电路保护器本身故障。2.更换继电器3.马达寿命约 1.5-3 年，建议整颗马达换新。对边布料台不动1.电路保护器 F3 跳脱2.继电器 ER EL 接点烧毁3.对边马达故障1.押回再试，正常则继续使用。如一再跳脱，有可能短路，或电路保护器本身故障。2.更换继电器3.此马达在未遭撞击情况下不易故障。无法开启电源1.电磁接触器（零件号码：P7/30778）内热电译跳脱2.机器外电源断路1.掀开电磁接触器外壳，押一下复归杆即可。2.用电表循线测查。押自动不能自动行走OP 继电器异常。在送电中 OP 必处于 ON（吸磁）状态，押钢索让 OP

9、断电机器停止OP 持续断电=不能自动行走OP 电源经由紧急停止钢索端的限制开关而来，1.检查有无布削包或台车之类压到钢索。2.钢索端的限制开关角度偏差过大或故障3.参考 P/14 循线检查有无断线限制开关角度偏差过大时放松2.螺丝 再重销让1.轴心再弹回原点15基定基保养：1.链条：加油与调整松紧链条加油以 40#机油为宜，每个月加油一次，注意不可过量，避免油污。链条如果失油，容易磨损。（上图示链条为必须加油之链条，其它链条请勿加油）2.清除积尘一个星期至少以风枪清洁一次，清洁是工作质量的第一步。3.清除轮子表面污垢轮子表面污垢多为积尘附着，积尘一多容易打滑，造成长度不准。1617 Roll

10、Fabric：Please place the roll fabric as above illustrated.And please activate the buttons or -Folded Fabric：Please place the fold fabrics as above illustrated.And please activate the buttons。18 ONE-WAY When mounting the cutter set on and hook up wire with machine,spreader itself turns into the mode “

11、1 way spread and cut“automatically.-ZIG-ZAG When Dismounting the cutter set and then to mount the FINGER set,spreader itself turns into the mode “ZIGZAG“automatically.ZIGZAG：Please set up the two side catcher device.It is important to set the Catcher Device FINGER 19 when switching Single spread and

12、 Zigzag spread.SW1 ON ：POWER ON SWITCH.SW2 OFF ：POWER OFF SWITCH.Besides machine will automatically switch off for 5 minutes.SW3 ：Manual Adjustment for cutter height.SW4 STOP ：Emergency Stop Button.Besides,there are also Emergency Brake wires to Stop Machine.SW5 Feeding Roller:Manually Clockwise Fee

13、ding.SW6 Feeding Roller：Manually Counterclockwise Feeding.Feeding Roller is Synchronized along with machine movement.Those two buttons are to use the feeding roller manually when machine is still.SW8 Emergency Stop：To stop machine accidentally.To release this stop,it requires to turn the knot.20 -On

14、ce press the above indicated,please input the figures and press ENT The spreader will automatically stops once the counting meets the layers figures.-Length Counting Set The existing position The figures of Length The figure of Layers Press 1 Sec Position 21 TEACHING MODE：When you do not know what e

15、xact figures to input.Please move the Machine to the position manually.And press 1 sec，The current position figures will be input into Length column.So is also MODE 2 and MODE 3.-Please place the Roll Fabric on the bucket and Press the bucket moving direction Or to control the feeding direction.Fold

16、ed Fabric is not need to use the BUCKET function.Please push button till “ON“icon disappear.-Fabric Feeding.When the“ON“icon is shown,the fabric will be fed synchronized.When the“ON“icon is disappeared,fabric will not be fed when machine runs.Press Press 22-Pressing this Button,the spreader will tur

17、n into Auto spread condition,when machine is placed ready,and make sure the feeding direction.-Cutter Button When machine stops,and press the machine will automatically cuts one time.And sometimes cutter is not in position of some accident,or emergency stop,to press will return the cutter back to po

18、sition.This manual Cutting will not increase the layer numbers.-Collect Feed BUCKET ROLLER MANUAL BUTTON Press ,Fabirc will be collect.Press ,Fabric will feed out.-Grinding Press ,the blade of cutter will be rotate,and press Grinder to sharpen.RUN ON 23 Press ,the blade of cutter will be stop.-Earli

19、er deceleration for ONE-WAY Normal deceleration for ONE-WAY with catcher.without catcher.-CLUTCH BRAKE Press CLUTCH BRAKE released,that may move machine easily.Press CLUTCH BRAKE activated,that may move machine hard.-1.Index Lamp:The flashing is to indicate the moving direction.Once RUN is pressed,t

20、he machine will move accordingly.ON SPEED SPEED BACKWARD FRONTWARDIndex Lamp Direction Change Machine Manual Movement 24 2.Direction Change:Press and release will change the moving direction.3.Machine Manual Movement:Pressing on the button for more than 0.3 sec for short distance moving.And when rel

21、easing from the button,the machine will stop at once.(Pressing on button is to change moving direction once shorter than 0.3 sec.)-1.Press the COUNT 0.5 sec，all columns will be“0“2.Press the column 0.5 sec，the column figures will turn into.-Single Mode to spread fabric,you may press MODE To repeat t

22、he spreading.But if to spread different lengths,may set MODE 2 3 to fit your spreading job.1.PRESS COUNT 2.PRESS THE COLUMN25 “THRU“is the coherent mode spreads the MODE 1 to 2 to 3 completely in sequence.-One Cycle Trial spread.If you want to spread only one piece,please press this Button will only

23、 spread one cycle and stop.-AUTO LIFTING GAUGE.According to the thickness of Fabric,please set the Lifting timer.The cutter will lift up of every cut.-If to activate the cutting function in this page,the counter will increase according to every cutting.-CUTTER SPEED WIDTH TO CUT Cutting Length（Fabri

24、c width）26 ENCODER ERROR 。Press back to MAIN MENU If it can work on properly,please keep working on.If the above“ENCODER ERROR“keeps showing up,please check the ENCODER,and its wiring.ENCODER ERROR:The single is not ready by encoder properly.ENCODER ERROR:The single is not ready by encoder properly.

25、BLINKING BLINKING Press to Activate the ZIGZAG no cutting with Cutter Set and Tubular spreading mode 27 Encoder No.：P/0430439 When the SENSOR passed thru the ORIGIN DEFAULT,it will automatically resume“0“This ORIGINAL DEFAULT point is the“0“basis to calculate the length.Every time when the SENSOR pa

26、ssed thru ORIGIN DEFAULT will re-set as“0“If there are two lane tables to shift spreader to each other.Once the spreader is moved to another lane table,the first step is to hook up with power,and then press to release the CLUTCH BRAKE.And then manually push to move the machine to let the SENSOR pass

27、ed thru the ORIGINAL DEFAULT point.And then the machine will memorized the“0“point as the ORIGINAL DEFAULT point.SENSOR ORIGIN DEFAULT 28 In case the power gone off accidentally,the machine will be stop.To resume the spreader memory of ORIGINAL DEFAUL POINT“0“,please follow the above mentioned steps

28、.Relay Box(50434)F1-Cutter Motor Electricity Protective.F2-DC24V Electricity Protective F3-Auto Edging Motor Electricity Protective If any jump of the Protective,please press it back to use.If the protective keeps jumped,please change the parts,and check the power supply.29 TROUBLE SHOOTING TROUBLE

29、CHECK SOLUTION Cutter blade is not rotating.1.F1 protective is jumped.2.CR relay joints are burnt 3.Brush motor and bearings are damaged.1.Press the protective back to use.2.Change the CR relay.3.Motor Life duration is 1.5-3 years in average.Recommend change the new.Auto Edging is not working 1.F3 p

30、rotective is jumped.2.ER EL relay joints are burnt.3.Edging Motor is broken.1.Press the protective back to use.2.Change ER EL relays.3.Change the edging motor.Unable to turn the power ON.1.Magnet contactor(Parts No.P7/30778)the inner protective jumped.2.The power supply is cut.1.Press the protective

31、 back to us.2.Please use the galvanometer to check the power supply.PRESS RUN But machine is not in Auto Mode.OP Relay is damaged.When the power is on.OP relay must be ON,Press the Wire The OP power is cut.Machine Stop.OP is damaged will make the Auto mode no function.OP Relay Power is supplied by t

32、he wire limit switch.1.Check whether any object press the wires.2.Whether the Limit Switch Angle is too big,or damaged.3.Please refer to the Electricity diagram whether any wire broken.If the Limit Switch angel is too big,please release“2“and re-fix the“1”back to original point.30 BASIC AND ROUTINE

33、MAINTENANCE.1.CHAINS:Must be lubricated and adjust properly.The lubrication oil#40 is strongly recommended.Please lubricate once two months.The above shows the indicated CHAINS needs lubrication.The other NOT indicated,please do not lubricate.2.DUST:Please use the air gun to clean the machine.To kee

34、p clean is the first step of quality.3.WHEELS:Wheels will be stained of dust and dirt,will cause the wrong measurement,and slippery movement.Please clean the wheel accordingly.31 T Y F-6 1 6 0-3 D-132 T Y F-6 1 6 0-3 D-233 T Y F-6 1 6 0-3 D-334 T Y F-6 1 6 0-3 D-435 T Y F-6 1 6 0-3 D-536 T Y F-6 1 6

35、 0-3 D-637 T Y F-6 1 6 0-3 D-738 T Y F-6 1 6 0-3 D-839 T Y F-6 1 6 0-3 D-940 T Y F-6 1 6 0-3 D-1 2 T Y F-6 1 6 0-3 D-1 341 42 T Y F-6 1 6 0-3 D-1 443 This is the plug for power slider,if machine is not moving,please switch RED and BLACK RELAY FOR MACHINE STOP.YELLOW ELECTRICTY DIAGRAM.44 45 46TYF-61

36、60-3D-1零件表Parts ListNO.零件号名 称CompellationNO.零件号名 称Compellation1KS3A002切刀线固定板Support of Cut Cord24KS3B010刀行导轮轴Shaft2KS3B007M5 螺帽柱M5 Nut Pole25KS1JB2067626ZZ 包胶22Rubber Bearing3K5A044切刀 A 侧 L 板L-plate A26KS3B012圆刀片铜盖Fixer of Blade4KS3A003刀行量近接座Stand of Sensor2705.04.09.1401圆刀片Blade504.04.14.1201刀行量近接开

37、关Close Sensor28K1A004刀行近接传感器Cut-Moving Senseware6KS3B004套筒Sleeve2904.08.03.2201滑车盖Cover of Trolley7KS3B264刀行时规皮带惰轮Timing Pulley3004.08.03.2302板块集电子Elec.Collector804.03.01.1041切刀 A 侧盖Cover31KS3B008滑车塑胶（上）Plastic trolley(upper)904.04.17.120124pin 公接头MC24WSM224pin Plug32KS3A008刀行皮带上固定片Fixer of XL-open

38、timing belt1004.04.18.2121刀行马达M-4IK25N-SBlade-moving Motor3304.07.03.1273刀行皮带XL-open Timing Belt1104.04.19.1402齿轮箱G-4N3-KGear Box34KS3A009刀行皮带下固定片Fixer of XL-open timing belt12KS3A006切刀 B 侧 L 板L-plate B35KS3B306刀行皮带培林轴Axis of XL-open timing belt13KS3-160A001切刀电轨Cutters Duct36KS1JB2066625ZZ 包胶Rubber

39、Bearing1404.03.01.1042切刀 B 侧盖Cover37KS3B307行走轮螺杆Rod of walking wheel1504.05.01.0111压布马达启动电容 1Capacitor38KS3B009滑车塑料（下）Plastic trolley(lower)16KS3B265刀行皮带轮Timing Pulley39KS3A011圆刀马达板Stand of Blade Motor17KS3B292PU 胶管PU Rubber40KS3A010圆刀马达垫片Frame of blade motor18KS3B344磨石螺母Nut of Stone41KS3B280圆刀片套盖Co

40、ver of blade19KS3B345磨石压簧Spring4204.04.18.1101圆刀马达Blade Motor20KS3A117磨石座Stand of Grinder43KS3A013底刀板Lower Blade Plate2106.09.02.1001磨石(含牙座)Grinding Stone4405.04.09.1301底刀片Lower Blade22KS3A016圆刀马达盖Cover of Blade Motor45KS3B199底刀座Stand of Lower Blade23KS3A017退刀护片Protector of Blade4604.07.01.2101培林 60

41、00ZZBearing47TYF-6160-3D-2零件表Parts ListNO.零件号名 称CompellationNO.零件号名 称Compellation1K5A045压定位传感器Position sensor20F1A029切刀壁底补强板Plate2KS3A026刀行 A 近接座Base of close sensor A21F1A011-L扫风杆支架(左)Holder Of Knockout-L304.04.14.1201近接开关 QL-05N 常开Close Sensor22F1B045扫风杆臂Hand Of Knockout Shaft4F1A026-L突杆座 ABase A

42、of finger23F1B046扫风杆培林轴Shaft5F1A107-L切刀壁 AFrame A of Cut24F1A028-L可动式扫风杆配件 AAccessories A6KS3A019电轨 M5 螺帽片M5 Nut Plate25F1B006扫风杆固定轴Shaft7KS3B016突杆轴Shaft26F1A010可动式扫风杆Adjustable rod Knockout8F1A102突杆Finger27F1A011-R扫风杆支架(右)Holder Of Knockout-R9F1A106滑板-190Cutter Slide28F1A028-R可动式扫风杆配件BAccessories B

43、10KS3A020滑板固定耳Slide fixer29K5A047压布马达铁块Iron-Block of Press Motor11KS3-160B001连结扁管-190Joint Rectangle Pipe30K5A046押布LS固定板Stand of Limit SW12F1A050压布弹簧片Leaf Spring31K5B054压布马达柱Press Motor Pole13KS3-160A011压布铝扁条-190Cutters Press Bar32K5B055压布马达柱Press Motor Pole14F1B068压布轴-190Shaft3304.04.19.1103齿轮箱G-2N

44、150-LGear Box15F1A107-R切刀壁 BFrame B of Cut3404.04.18.2101压布马达M-2RK6N-CPress Motor16KS3B312压布轴拉簧Spring3504.04.13.0202微动开关V-155-1A5Micro switch17KS3B026压布轴 B 侧铝块Al-Block3604.07.01.3021干式轴承DU1206Bearing18KS3A025刀行 B 近接座Base of Closer sensor B3704.07.01.2052培林625ZZBearing19F1A026-L突杆座 BBase B of finger3

45、804.07.01.4001滚针轴承TAF081512Bearing48TYF-6160-3D-3零件表Parts ListNO.零件号名 称CompellationNO.零件号名 称Compellation1KS3B017突杆Finger28SZA3100-L压布滚轮臂AArm-A of Guide Roller204.07.02.1108链条 3 分 99 目Chain29F1B008内压布滚轮Press Roller3KS3A027升降链条链接器 AJointer-A30F1B009马头连杆Joint Pipe4KS3B028升降 608 轴(正心)Shaft31SZA3100-R压布滚

46、轮臂 BArm-B of Guide Roller5KS3B270升降 608 轴(偏心)Shaft32KS3B147堵头Plug6KS3A028马头挡铁Block of G-R-Frame33F1B053马头 BGuide Roller Frame B7KS3B288M8 螺丝柱M8 Screw Pole34F1B054马头轴 BShaft B8F1B001送布滚轮Feeding Expander35F1A034升降壁 B 上Lifting Frame B-Up9KS3B033马头轴Shaft36F1A035升降壁 B 连结片Joint Plate10KS3B032PU 胶PU Rubber

47、37KS3A034升降链条链接器 BJointer-B11F1A032升降壁Lifting Frame38KS3A031-RU 型槽固定座 BStan-B of U Form Plate12KS3B016突杆轴Shaft39F1A037升降壁 B 下Lifting Frame B-Lower13KS3B049投布 L 铁 BL Iron-B40KS3B333L铁轴丝 B 前Screw Shaft B14KS3B287L 铁轴丝Screw Shaft41KS3B334L铁垫圈 B 前Sleeve15KS3B034L 铁垫圈Sleeve42KS3B050-R投布 L 铁 BL Iron-B16KS

48、3B050-L投布 L 铁 AL Iron-A43CS2B235同步带轮Wheel17KS3A031-LU 型槽固定座 AStan-A of U Form Plate44KS3B180送布滚轮垫圈Sleeve18KS3A029PH1电眼座Stand of PH145KS3B045铁曲臂Fe-Crank19F1A001投布器上槽板-190U Form Plate4604.07.03.1203时规皮带 154XL-15mmBelt2004.04.14.1003PH1 光电开关BGS-2S30NPH1 Photo Sensor47KS3B039M4螺帽柱M4 Screw Pole21KS3-160A

49、016椭圆管Elliptic Pipe48K5A003铁曲臂盖Cover22F1B069小马头把手Handle bar4904.07.01.2081培林608ZZBearing23KS3B289马头卡位器轴Shaft5004.07.01.2052培林 625ZZBearing24F1A033马头卡位器Locker5104.07.01.3021干式轴承DU1206Bearing25CS2B267马头拉簧Spring5204.07.01.2111培林 6001ZZBearing26F1B048马头 AGuide Roller Frame A5304.07.01.2131培林6003ZZBearin

50、g27F1B049马头把手Handle bar5404.07.01.2132培林6003NRBearing49TYF-6160-3D-4零件表Parts ListNO.零件号名 称CompellationNO.零件号名 称Compellation104.04.21.1001电磁煞车Brake Clutch3104.04.08.1201扩充模块 FBs-8EYTPLC Expansion slot2KS3B052铝垫圈Al-Sleeve3204.04.08.1301模拟输入/输出模块 FBs-B2DAOutput mould3KS3B05314 边六角柱Hexangular Ploe3304.0