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1、Lean Manufacturing Principles Made Easy Wings Of SuccessPage 1 of 1Lean Manufacturing Principles Made Easy Wings Of SuccessPage 2 of 2DISCLAIMER AND TERMS OF USE AGREEMENT:(Please Read This Before Using This Report)This information in this course is for educational and informational purposes only. T
2、he content is not presented by aprofessional, and therefore the information in this course should not be considered a substitute for professionaladvice. Always seek the advice of someone qualified in this field for any questions you may have.The author and publisher of this course and the accompanyi
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8、 SuccessPage 3 of 3Lean Manufacturing Principles Made Easy Wings Of SuccessPage 4 of 4Lean Manufacturing Principles Made Easy Wings Of SuccessPage 5 of 5Lean Manufacturing Principles Made Easy Wings Of SuccessPage 6 of 6Lean Manufacturing Principles Made Easy Wings Of SuccessPage 7 of 7ContentsWhat
9、Is Lean Manufacturing?.8Lean Manufacturing Tools .10Questions, Diagnostics And Assesments.12Areas In Business Where Lean Can Help.145 Steps To Enable Lean Manufacturing Into Your Business.16Lean Manufacturing And Consulting Firms In The UK .18Definition Of Lean Manufacturing .21Important Lean Manufa
10、cturing Terms : Definition .22Lean Manufacturing Led Signs.23Lean Manufacturing Consulting Ontario Canada.26Lean Manufacturing Principles.29Lean Manufacturing Processes.32Lean Manufacturing Towards Success .35Free Training On Lean Manufacturing.37Lean Manufacturing In The UK.40What Is Lean Manufactu
11、ring?.43Companies That Use Lean Manufacturing With Success.46Implementing Lean Manufacturing Systems.49Lean Manufacturing Books.52Lean Manufacturing Consultants.55Implementing The Lean Manufacturing Strategy.58Lean Manufacturing Printing Industry.60Lean Manufacturing Six Sigma.63The Benefits Of A Le
12、an Manufacturing System.65Move Ahead The Corporate Ladder With Lean Manufacturing Training.68The Philosophy Of Lean Manufacturing.71What Is Lean Manufacturing?.74The Lean Manufacturing Process .77Learning The Basics Of Lean Manufacturing And Processing.80When Is A Change In Management Required In Le
13、an Manufacturing?.83The Five Principles Of Lean Manufacturing.86Lean Manufacturing Principles Made Easy Wings Of SuccessPage 8 of 8What Is Lean Manufacturing?Why is Lean Manufacturing or thinking so prevalent in the modern current economies of scale?To remain competitive, agile and the lowest cost p
14、roducers, providers and streamlinedbusiness, getting rid of waste and being highly, consistently and sustainable is key for survivaland thriving in this new economy.Lean manufacturing or thinking is exactly what the name sounds like - it is about cut to thebone, fat-trimmed, streamlining operation a
15、nd organizations.Authors Womack and Jones define lean thinking as a set or collection of efficiency tools thatyou can unleash in your business to save money, reduce cost and waste and deliver consistentand effective service that is affordable and pleasing to your customers. It is about vision andtoo
16、ls for reducing variability and cutting down on waste, being efficient and running a smoothand competitive, even profitable operation, well.The thinking was initially championed by pioneers like Toyota and it was eventually adopted bythe Japanese automakers as the principle upon which they wanted to
17、 build, run and grow theirbusinesses. Only a little later, will the Western world catch onto the value and potential of thisapproach to their respective organizations and operations.Some have referred to lean manufacturing as the TOYOTA PRODUCTION SYSTEM, or JIT(just-in-time) manufacturing, paying a
18、ttention to things like flow productions, line operations,value streams, Kaizen (which we will get to later). In any lean manufacturing process andapproach there are a couple of things to pay attention to. There is discipline, planning, rigor,scientific approach and statistically-based tools require
19、d and applied to make this businessparadigm fit, work and last.Lean manufacturing will help you in your business take a serious look at visible causes andeffects in your business. Aspects that could get some attention could include things like:inventorymovement/motionLean Manufacturing Principles Ma
20、de Easy Wings Of SuccessPage 9 of 9waiting or queuesbroken machines or tools (missing)dirt and clutternoise and many others.Things that we can see that is obvious waste or inefficiencies attract attention and demandaction. This is where lean manufacturing steps in and makes the difference. It deals
21、with theproblems that we can actually SEE and do something about.Lean Manufacturing Principles Made Easy Wings Of SuccessPage 10 of 10Lean Manufacturing ToolsSome of the lean manufacturing tools that might be able to help you in your processes are:5SCellular ManufacturingMistake ProofingSet-Up Reduc
22、tionA basic fundamental tool in Lean manufacturing that can help any business the 5S approach isan organizing, structuring technique to get rid of clutter and waste. Cleanliness and having a setplace for everything is key.The name stems from the Japanese meanings and equivalent words forSorting thin
23、gs (seiri)Setting things in a particular order (Seiton)Shining, daily maintenance (Seiso)Standardization (Seiketsu)Sustainability (shitsuke)Cut costs and reduce waste by applying these simple techniques to your business today.Cellular manufacturing has to do with organizing not the workplace only bu
24、t the work as well.Work-cells and designated work- areas, certain spaces for certain activities, minimizesmovement of people and things, therefore costing less. In an operational sense this means nobatching, no waiting, no delays, no queuing, just smooth operation and easy flow.Mistake-proofing (Pok
25、a-Yoke)Built-in safeguards, reducing defects to zero is at the center of this approach. Highlightingproblems as they occur, not letting mistakes, oversights and errors slip through is key.Lean Manufacturing Principles Made Easy Wings Of SuccessPage 11 of 11Processes are designed around this principl
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